天然二(er)水石(shi)(shi)(shi)膏(gao)(gao)(gao)(CaSO4·2H2O)又(you)稱(cheng)為生石(shi)(shi)(shi)膏(gao)(gao)(gao),經過煅(duan)燒(shao)、磨細(xi)可得β型(xing)半水石(shi)(shi)(shi)膏(gao)(gao)(gao)(CaSO4·1/2H2O),即建(jian)筑(zhu)石(shi)(shi)(shi)膏(gao)(gao)(gao),又(you)稱(cheng)熟石(shi)(shi)(shi)膏(gao)(gao)(gao)、灰泥。若煅(duan)燒(shao)溫度(du)為190 °C可得模型(xing)石(shi)(shi)(shi)膏(gao)(gao)(gao),其細(xi)度(du)和(he)白(bai)度(du)均(jun)比(bi)建(jian)筑(zhu)石(shi)(shi)(shi)膏(gao)(gao)(gao)高。若將生石(shi)(shi)(shi)膏(gao)(gao)(gao)在400-500 °C或(huo)高于800 °C下煅(duan)燒(shao),即得地板石(shi)(shi)(shi)膏(gao)(gao)(gao),其凝結(jie)、硬(ying)化(hua)較慢,但硬(ying)化(hua)后強度(du)、耐磨性和(he)耐水性均(jun)較普通建(jian)筑(zhu)石(shi)(shi)(shi)膏(gao)(gao)(gao)為好。通常為白(bai)色、無色,無色透明晶體稱(cheng)為透石(shi)(shi)(shi)膏(gao)(gao)(gao),有時(shi)因含雜質而成(cheng)灰、淺黃(huang)、淺褐等色。
石(shi)(shi)(shi)(shi)膏(gao)屬(shu)單斜晶(jing)系,解理度(du)很高(gao),容易裂(lie)開成(cheng)薄(bo)片。將石(shi)(shi)(shi)(shi)膏(gao)加熱100~200°C,失(shi)去(qu)部分結(jie)(jie)晶(jing)水(shui)(shui),可得(de)(de)到(dao)半(ban)(ban)(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)。 α型(xing)(xing)(xing)半(ban)(ban)(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)結(jie)(jie)晶(jing)良好、堅(jian)實; β型(xing)(xing)(xing)半(ban)(ban)(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)是(shi)片狀并有裂(lie)紋的(de)(de)(de)(de)(de)晶(jing)體(ti),結(jie)(jie)晶(jing)很細(xi),比表面積(ji)比 α型(xing)(xing)(xing)半(ban)(ban)(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)大得(de)(de)多。生產石(shi)(shi)(shi)(shi)膏(gao)制(zhi)品(pin)時, α型(xing)(xing)(xing)半(ban)(ban)(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)比 β型(xing)(xing)(xing)需水(shui)(shui)量少,制(zhi)品(pin)有較(jiao)高(gao)的(de)(de)(de)(de)(de)密實度(du)和(he)強度(du)。通常用(yong)蒸壓釜(fu)在飽和(he)蒸汽介質(zhi)中(zhong)蒸煉而(er)成(cheng)的(de)(de)(de)(de)(de)是(shi) α型(xing)(xing)(xing)半(ban)(ban)(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao),也(ye)稱高(gao)強石(shi)(shi)(shi)(shi)膏(gao);用(yong)炒鍋(guo)或回轉(zhuan)窯(yao)敞開裝置煅(duan)煉而(er)成(cheng)的(de)(de)(de)(de)(de)是(shi)β型(xing)(xing)(xing)半(ban)(ban)(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao),亦(yi)即建(jian)筑(zhu)石(shi)(shi)(shi)(shi)膏(gao)。半(ban)(ban)(ban)(ban)水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)與水(shui)(shui)拌和(he)的(de)(de)(de)(de)(de)漿體(ti)重新形成(cheng)二水(shui)(shui)石(shi)(shi)(shi)(shi)膏(gao)、在干(gan)燥過(guo)程中(zhong)迅速凝(ning)結(jie)(jie)硬(ying)化(hua)而(er)獲得(de)(de)強度(du),但遇水(shui)(shui)則軟化(hua)。石(shi)(shi)(shi)(shi)膏(gao)是(shi)生產石(shi)(shi)(shi)(shi)膏(gao)膠凝(ning)材料(liao)和(he)石(shi)(shi)(shi)(shi)膏(gao)建(jian)筑(zhu)制(zhi)品(pin)的(de)(de)(de)(de)(de)主要原料(liao),也(ye)是(shi)硅酸鹽水(shui)(shui)泥的(de)(de)(de)(de)(de)緩凝(ning)劑。石(shi)(shi)(shi)(shi)膏(gao)經600~800°C煅(duan)燒(shao)后(hou),加入少量石(shi)(shi)(shi)(shi)灰等(deng)催化(hua)劑共同磨(mo)細(xi),可以得(de)(de)到(dao)硬(ying)石(shi)(shi)(shi)(shi)膏(gao)膠結(jie)(jie)料(liao)(也(ye)稱金氏膠結(jie)(jie)料(liao));經900~1000°C煅(duan)燒(shao)并磨(mo)細(xi),可以得(de)(de)到(dao)高(gao)溫(wen)煅(duan)燒(shao)石(shi)(shi)(shi)(shi)膏(gao)。用(yong)這(zhe)兩種石(shi)(shi)(shi)(shi)膏(gao)制(zhi)得(de)(de)的(de)(de)(de)(de)(de)制(zhi)品(pin),強度(du)高(gao)于建(jian)筑(zhu)石(shi)(shi)(shi)(shi)膏(gao)制(zhi)品(pin),而(er)且硬(ying)石(shi)(shi)(shi)(shi)膏(gao)膠結(jie)(jie)料(liao)有較(jiao)好的(de)(de)(de)(de)(de)隔熱性,高(gao)溫(wen)煅(duan)燒(shao)石(shi)(shi)(shi)(shi)膏(gao)有較(jiao)好的(de)(de)(de)(de)(de)耐(nai)磨(mo)性和(he)抗水(shui)(shui)性。
目前,我(wo)們公司可設計生產(chan)數十種規格的(de)生產(chan)線(xian),并能根據用戶的(de)不(bu)同需(xu)求量(liang)身定做不(bu)同生產(chan)工藝的(de)生產(chan)線(xian)。
階(jie)段
石膏粉生產線采用國內成熟先進的工藝設備,如(ru)立式磨粉機(ji)、沸騰爐等(deng)。 |
階段
破(po)碎機將大尺寸的石膏礦石破(po)碎成(cheng)小于30mm的小塊顆(ke)粒,輸送(song)磨機進(jin)行(xing)粉(fen)磨; |
第三階段
選(xuan)粉(fen)機將粉(fen)磨(mo)后達到產品所需細度的石膏生粉(fen)送入沸騰(teng)爐(lu)進行(xing)煅燒,其余部(bu)分返(fan)回磨(mo)機進行(xing)再(zai)次粉(fen)磨(mo)直(zhi)合格。沸騰(teng)爐(lu)是建筑石膏煅燒設備中在我國應用(yong)廣的設備,該(gai)設備結構(gou)簡單,操作(zuo)方便。 |
第四階段
煅燒后(hou)的合格(ge)石膏粉(fen)送入熟料倉(cang)儲存(cun)或送入制品車間使用(yong)。 |
我公(gong)司設(she)計的(de)(de)石膏粉生產(chan)線采用國內(nei)成熟先進的(de)(de)工藝設(she)備,如歐版(ban)T形(xing)(xing)磨等。歐版(ban)T形(xing)(xing)磨是(shi)建筑(zhu)石膏煅燒設(she)備中在(zai)我國應用廣的(de)(de)設(she)備。結構簡單、小(xiao)巧、生產(chan)能力(li)大(da) 設(she)備結構緊湊、不易損(sun)壞、占地面積小(xiao)、耗損(sun)低操作方便(bian)。
新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)(cai)具有(you)輕質、高強度、保溫(wen)、節能、節土、裝飾等優(you)良特(te)性。采(cai)用(yong)(yong)(yong)新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)(cai)不但(dan)使(shi)房屋(wu)功能大大改善,還可以(yi)(yi)使(shi)建(jian)(jian)(jian)(jian)筑(zhu)物內外更具現代氣息,滿足人們的(de)(de)(de)審美要求。新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)(cai)的(de)(de)(de)性能和(he)功用(yong)(yong)(yong)各(ge)不相同(tong),生(sheng)產(chan)(chan)新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)(cai)產(chan)(chan)品(pin)的(de)(de)(de)原材(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)及工藝(yi)方法(fa)也各(ge)不相同(tong)。有(you)的(de)(de)(de)新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)材(cai)(cai)(cai)(cai)(cai)可以(yi)(yi)顯著減輕建(jian)(jian)(jian)(jian)筑(zhu)物自重,為(wei)推廣輕型(xing)(xing)建(jian)(jian)(jian)(jian)筑(zhu)結構創造了條件(jian),大大加(jia)快(kuai)了建(jian)(jian)(jian)(jian)房速度。有(you)的(de)(de)(de)品(pin)種(zhong)(zhong)(zhong)重在花色(se),如(ru)裝飾裝修材(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao);有(you)的(de)(de)(de)品(pin)種(zhong)(zhong)(zhong)重在功能,如(ru)保溫(wen)材(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao);有(you)的(de)(de)(de)則通(tong)過深加(jia)工衍(yan)生(sheng)出(chu)(chu)多個品(pin)種(zhong)(zhong)(zhong),如(ru)新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)筑(zhu)板(ban)(ban)材(cai)(cai)(cai)(cai)(cai)等。以(yi)(yi)新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)筑(zhu)板(ban)(ban)材(cai)(cai)(cai)(cai)(cai)為(wei)例。目(mu)前新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)筑(zhu)板(ban)(ban)材(cai)(cai)(cai)(cai)(cai)有(you)幾(ji)十個品(pin)種(zhong)(zhong)(zhong),其(qi)中紙面(mian)石膏板(ban)(ban)、玻璃纖維增(zeng)強水泥(GRC)板(ban)(ban)、無石棉硅鈣板(ban)(ban)是目(mu)前中國(guo)生(sheng)產(chan)(chan)量、應用(yong)(yong)(yong)普遍的(de)(de)(de)三(san)種(zhong)(zhong)(zhong)新(xin)(xin)型(xing)(xing)建(jian)(jian)(jian)(jian)筑(zhu)板(ban)(ban)材(cai)(cai)(cai)(cai)(cai)。這三(san)種(zhong)(zhong)(zhong)板(ban)(ban)材(cai)(cai)(cai)(cai)(cai)不但(dan)所采(cai)用(yong)(yong)(yong)的(de)(de)(de)原料(liao)(liao)(liao)(liao)不同(tong),生(sheng)產(chan)(chan)工藝(yi)不同(tong),其(qi)性能和(he)功用(yong)(yong)(yong)也不同(tong)。它(ta)們所用(yong)(yong)(yong)的(de)(de)(de)原材(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)均為(wei)非金屬(shu)材(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)而且很(hen)容易(yi)得(de)到(dao),采(cai)用(yong)(yong)(yong)它(ta)們作為(wei)原始(shi)板(ban)(ban)材(cai)(cai)(cai)(cai)(cai),再分別配上防滲、保溫(wen)、防火等功能材(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao),采(cai)用(yong)(yong)(yong)復合技術(shu),可生(sheng)產(chan)(chan)出(chu)(chu)各(ge)種(zhong)(zhong)(zhong)輕質和(he)性能優(you)越的(de)(de)(de)新(xin)(xin)型(xing)(xing)墻體材(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)。